FURNITURE HARDWARE MANUFACTURING

Our factory team is committed to operating in a LEAN manufacturing environment. We are dedicated to continuous improvement and we are forever challenging ourselves and the systems we operate. Our state-of-the-art, advanced manufacturing process runs 24 hours a day, allowing us to respond quickly to the most urgent furniture hardware orders.

Experience. Automation. System.

Our Factory Has It All.

Our state-of-the-art manufacturing facility allows us to address our clients’ requirements for solutions and results.

In order to execute our solutions-driven approach to manufacturing and process control, we are totally committed to providing our employees with the best equipment customized by us and best working conditions, along with continued technical training and expertise to ensure that we remain China #1 manufacturer of furniture hardware. Our products are manufactured to the highest quality standards, thereby providing continuous reliable operation.

Improve Product and Process Quality

Minimize Waste

Reduce Production and Process Time

Reduce Costs

Lean Beyond the Factory

Lean manufacturing is a concept that has been embraced by our production facilities around China to improve production efficiencies and therefore reduce your costs.

What’s the benefits to your business? By improving quality, fewer defective products are produced, minimizing waste, and therefore reducing costs. By reducing production times, labor and facility costs per part are reduced.

Together, your cost is minimized, while profit maximized.

See our manufacturing goals here:

LEAN = ADD VALUE

Feel the Value Stream in Maxave Production

The complete flow of a product’s life cycle from the origin of the raw materials used to make the product through the the cost of using and ultimately disposing of the product.

(the sample process of drawer hinges)

1.Raw Material of Stainless Steel

Selecting the materials of stainless steel.

Most products use Q195. If the material hardness requirements and functional test requirements are high, Q235 is selected, and if the corrosion resistance (such as humidity, food contact environment) or the surface is smooth and shiny, the stainless steel material is selected.

Value: Stable properties, suitable for bending and forming

2. Stamping Process

Stamp on stainless steel small sheet to get hinge parts. Stamped hinges offer high quality, precision, and at lower cost than machined or extruded hinges, due to the efficiencies of progressive die metal stamping.

Value: Multiple stamping lines for 30% efficiency up

3. Piercing Process

Cutting holes in hinge through press machines.

Value: Precise and quick process

4. Anodizing Process

Our hinges are anodized through advanced automated equipment by our professional team. Quality and stable anodizing finish is one of our advantages comparing to our competitors.

Value: 20% finishing cost lower & 30% surface effect up

5. Automatic Assembly

Automated assembly machines responsible for multiple set of hinges at a time. No extra labors needed and highly under controlled.

Value: Save 10% on labor cost and 10% improvement in quality

6. Quality Inspection of Semi-product

100% inspecting the finish, the cup, the holes, the pumps and the sharp edge whether they are passed for next operations.

Value: Keep semi-products under quality standard

7. Innovative Packaging

Here’s something new invented by Maxave. With our creative boxing methods that utilize the max room of regular box, we save shipping cost and improve shipping efficiency.

Value: 20% packaging room saved & 5% shipping cost cut

8. Warehousing

No more worrying about warehousing. Maxave offers free warehousing services with our local factories and ship products to you at the right time.

Value: 0 warehousing cost

Tour It. See It in Your Eyes.

Minimizing the 7 Types of Waste/Cost

Warehousing

Storing excessive inventory can be a waste of both space and money. Consider working with Maxave and enjoy the benefits of having less inventory on hand.

Defects

After assessing each area of waste, we come up with an quality organization that throughout every step to make the operational activities run more smoothly, thus improving efficiency and increasing profit.

Overproduction

We use Just-in-Time (JIT) production to schedule and produce only what can be immediately sold/shipped and improve machine changeover/set-up capability.

About Maxave

Into Maxave

Drawer Slides

Furniture Hinges & Edges

Furniture Fittings